Types of Pallets: Materials, Sizes and Differences

In a global market where delivery speed and reliability are crucial, understanding the different types and materials of pallets is essential to optimize the distribution chain and effectively meet the demands of an increasingly discerning clientele. Furthermore, pallets are much more than simple platforms for transporting bulky goods: they are vital tools for moving and storing products and can therefore directly influence warehouse management efficiency. As a result, their usage is constantly growing across both B2B and B2C sectors. According to market research from 360 Market Updates, the global pallet market, which stood at around $62.716 billion in 2022, will reach a value of over $86 billion by 2028. Additionally, research by Statista reveals that over 5 billion pallets circulate globally, clearly highlighting the central importance of this shipping method.

Difference between Pallets and Skids

Before diving into details, a semantic distinction must be clarified: in the shipping industry, the terms pallets and skids are often compared. Both refer to horizontal platforms constructed to serve as a base for storing and transporting goods. However, a skid only features a top deck without bottom deck boards, making it lighter but less sturdy than a pallet. Let's now examine the different types of pallets available on the market and how to choose between them.

The global pallet market will reach a valuation exceeding $86 billion by 2028.

Over 5 billion pallets actively circulate across global supply chains.

Types of pallets: materials

Choosing the right pallet type for your cargo depends on several factors, including product weight, fragility, handling equipment, and storage requirements. However, the primary factor distinguishing pallet types is their construction material. Let's look at the main options:

Wooden Pallets: According to Statista, wooden pallets account for 90% of global production. They are widely used for numerous cargo types and appreciated for their low cost, robustness, configuration availability, and ease of repair. Moreover, wood is fully biodegradable and recyclable, contributing to environmental sustainability. This is the best choice for SMEs and startups looking to optimize delivery and storage costs.
Plastic Pallets: Plastic pallets offer superior durability and weather resistance compared to wooden counterparts. They are easy to clean, non-porous, and do not absorb liquids or odors, making them ideal for high-hygiene industries such as food and pharmaceuticals. They boast a long lifespan and are generally 100% recyclable. Lightweight and weather-proof, they are well-suited for international trade as they do not require ISPM-15 phytosanitary treatment against pests.
Metal Pallets: Metal pallets, typically manufactured from steel or aluminum, are among the most expensive options available. However, they are extremely robust, fireproof, and ideal for heavy industrial freight. While their weight can increase freight costs, they offer exceptional durability and can be reused indefinitely.
Paper / Corrugated Pallets: These models have gained popularity as eco-friendly alternatives to plastic and wood, providing an economical choice excellent for display setups in trade shows and showrooms. They are particularly suitable for air freight, reducing total shipping weight. While not built for extreme loads, paper pallets are fully recyclable and easily customizable.

Structure and measurements of Pallets

Pallets differ not only by material but also by structural design and dimensions. These factors determine the best pallet type for an e-commerce, startup, or artisan business's specific shipping and warehousing needs.

Structure

Structurally, pallets are classified into four-way and two-way entry designs:

Four-way pallets: Allow forklift and pallet jack entry from all four sides, offering superior handling flexibility and warehouse efficiency during loading and unloading.
Two-way pallets: Allow entry from only two opposite sides, which can limit handling flexibility in certain logistics environments.

Dimensions

Pallet dimensions vary by industry and geographical region, but internationally recognized standards exist:

EUR and EPAL Pallets: Measure 1200 x 800 mm and represent the standard logistics benchmark across Europe. Understanding the specifications of the European pallet dimensions and benefits helps optimize truck load capacity.
American Pallets: Common across North America, measuring 1200 x 1000 mm (48 x 40 inches), serving as the standard for transatlantic trade. To improve handling, learn how to optimize pallet shipping effectively.

Comparison Table: Pallet Materials and Logistics Applications

Pallet Material	Properties and Ideal Use Case
Traditional Wood (EPAL)	Cost-effective, repairable, and standard in Europe (90% market share). Ideal for B2B freight and heavy loads.
Hygienic Plastic	Moisture and chemical resistant, exempt from ISPM-15 treatment. Essential for food and pharmaceutical logistics.
Metal (Steel / Aluminum)	Fireproof with maximum load capacity. Best suited for heavy manufacturing and automotive industries.
Corrugated / Paper	Ultra-lightweight, cuts air freight charges, and is 100% recyclable. Ideal for sample shipments and trade shows.

MBE: Your Partner in Pallet Logistics

If you are looking for an efficient, high-performance logistics solution to ship large freight lots domestically or internationally, trust MBE's pallet shipping services. With a global network of professionals equipped to manage pallet handling, loading/unloading, and warehouse storage, Mail Boxes Etc. is a reliable partner to help expand your business through tailored logistics solutions.

REQUEST PALLET SHIPPING ADVICE

How Many Types of Pallets Are There?

Today, shipping pallets is a valuable logistics solution often used by companies that sell their products online and need to ensure safe and efficient transport while keeping costs under control.